Single-Head Wire Benders

CNC Coiling and bending machines for the production of two- and three-dimensional wire parts

Benefits B Series
  • Reduced machine concept cuts costs per unit
  • High flexibility and safety due to reliable and tested tool concept
  • Simple operation due to WAFIOS programming system WPS 3
  • Minimization of tooling times due to latest iQ functions (option)
  • Simple handling of wire, from feed unit up to bending head
Types
B3
Wire diameter
600 N/mm² 2 - 6.5 mm
1200 N/mm² 2 - 4 mm
1900 N/mm² 2 - 4 mm
Feed rollers 3 Pairs
Rotary angle, mandrel axis Infinite
Rotary angle, bending axis Infinite
Bending head, up/down stroke +5 mm / -80 mm
Bend-back clearance 700 mm
Bending head positioning +30° fix
Infeed speed 120 m/min
Bending torque ca. 250 Nm
Number of CNC axes, fix 6
B4
Wire diameter
600 N/mm² 3 - 8 mm
1200 N/mm² 3 - 5 mm
1900 N/mm² 3 - 4 mm
Feed rollers 3 Pairs
Rotary angle, mandrel axis infinite
Rotary angle, bending axis infinite
Bending head, up/down stroke +25 mm / -120 mm
Bend-back clearance 700 mm
Bending head positioning +30° fix
Infeed speed 120 m/min
Bending torque ca. 520 Nm
Number of CNC axes, fix 6
B5
Wire diameter
600 N/mm² 4 - 10 mm
1200 N/mm² 4 - 6 mm
1900 N/mm² 4 - 5 mm
Feed rollers 4 Pairs
Rotary angle, mandrel axis Infinite
Rotary angle, bending axis Infinite
Bending head, up/down stroke +25 mm / -120 mm
Bend-back clearance 700 mm
Bending head positioning +30° fix
Infeed speed 120 m/min
Bending torque ca. 1050 Nm
Number of CNC axes, fix 6
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Benefits BM Series
  • Tried and tested, successful machine structure
  • Most of the tools from predecessor machines can be used
  • Higher process safety thanks to adjustable bend-back clearance
  • Consistent standard operating system
Types
BM 30
Wire diameter
600 N/mm² 2 - 6.5 mm
1200 N/mm² 2 - 4.5 mm
1900 N/mm² 2 - 4 mm
Extended operating range (opt.) Wire from 1.5 mm dia.
Feed rollers 3 Pairs
Rotary angle, mandrel axis Infinite
Rotary angle, bending axis Infinite
Bending head, up/down stroke +10 mm / -80 mm
Bending head, transverse stroke +40 mm / -40 mm
Bend-back clearance 300/700/1000 mm
Bending head positioning +30° fix
CNC support plate, stroke +25 mm / -200 mm
Infeed speed max. 120 m/min
Bending torque ca. 250 Nm
Number of standard CNC axes 7 (8 / max.14)
BM 40
Wire diameter
600 N/mm² 3 - 8 mm
1200 N/mm² 3 - 5 mm
1900 N/mm² 3 - 4 mm
Extended operating range (opt.) Wire from 1.5 mm dia.
Feed rollers 3 Pairs
Rotary angle, mandrel axis Infinite
Rotary angle, bending axis Infinite
Bending head, up/down stroke +25 mm / -120 mm
Bending head, transverse stroke +200 mm / -100 mm
Bend-back clearance 400/700/1000/1300 mm
Bending head positioning +30° fix
CNC support plate, stroke +25 mm / -235 mm
Infeed speed max. 120 m/min
Bending torque ca. 520 Nm
Number of standard CNC axes 7 (8 / max.14)
BM 50
Wire diameter
600 N/mm² 4 - 10 mm
1200 N/mm² 4 - 6 mm
1900 N/mm² 4 - 5 mm
Extended operating range (opt.) Wire from 2.0 mm dia.
Feed rollers 4 Pairs
Rotary angle, mandrel axis Infinite
Rotary angle, bending axis Infinite
Bending head, up/down stroke +25 mm / -120 mm
Bending head, transverse stroke +200 mm / -100 mm
Bend-back clearance 400/700/1000/1300 mm
Bending head positioning +30° fix
CNC support plate, stroke +25 mm / -235 mm
Infeed speed max. 120 m/min
Bending torque ca. 1050 Nm
Number of standard CNC axes 7 (8 / max.14)
BM 60
Wire diameter
600 N/mm² 6 - 13 mm
1200 N/mm² 6 - 8.5 mm
1900 N/mm² 6 - 7 mm
Extended operating range (opt.) Wire from 3.0 mm dia.
Feed rollers 4 Pairs
Rotary angle, mandrel axis Infinite
Rotary angle, bending axis Infinite
Bending head, up/down stroke +100 mm / -100 mm (Option)
Bending head, transverse stroke +120 mm / -100 mm (Option)
Bend-back clearance 500/800/1100/1400 mm
Bend-back clearance, servo-motor driven 500 - 1400 mm
Bending head positioning +25°/0°
CNC support plate, stroke +25 mm / -235 mm (Option)
CNC support plate, stroke +25 mm / -275 mm (Option)
Infeed speed max. 120 m/min
Bending torque ca. 1700 Nm
Number of standard CNC axes 6 (8 / max.18)
BM 90
Wire diameter
600 N/mm² 8 - 16 mm
1200 N/mm² 8 - 12.7 mm
1900 N/mm² 8 - 10.5 mm
Extended operating range (opt.) ---
Feed rollers 4 Pairs
Rotary angle, mandrel axis Infinite
Rotary angle, bending axis Infinite
Rotary angle, inner bending axis Infinite
Rotary angle, outside bending axis Infinite
Bending head, up/down stroke +5 mm / -190 mm
Bending head, transverse stroke ± 75 mm
Bend-back clearance 600 - 1350 mm
Bending head positioning +20° fix
CNC support plate, stroke ---
Infeed speed max. 65 m/min
Bending torque ca. 2800 Nm
Number of standard CNC axes 11 (standard)
Travel, cutting unit (Option) 700 mm
Number of standard CNC axes 14 / 21
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Benefits BMU Series
  • Very broad range of products
  • High degrees of freedom during bending
  • Only provider of rotary straightening technology
  • Various upgrading and in-line possibilities
Types
BMU 40
Wire diameter
600 N/mm² 3 - 8 mm
1200 N/mm² 3 - 5 mm
1900 N/mm² 3 - 4 mm
Extended operating range (opt.) Wire from 1,5 mm dia.
Feed rollers 3 Pairs
Rotary angle, mandrel axis Infinite
Rotary angle, bending axis Infinite
Bending head, up/down stroke +25 mm / -120 mm
Bending head, transverse stroke at 0° position +200 mm / -200 mm
Bending head, transverse stroke at 30° position +200 mm / -100 mm
Bend-back clearance, servo-motor driven 400 - 1300 mm adjustable
Bending head positioning +30° / 0° (manual)
CNC support plate, stroke +25 mm / -235 mm (option)
Infeed speed 120 m/min
Bending torque ca. 520 Nm
Number of standard CNC axes max. 24
BMU 50
Wire diameter
600 N/mm² 4 - 10 mm
1200 N/mm² 4 - 6 mm
1900 N/mm² 4 - 5 mm
Extended operating range (opt.) Wire from 2,0 mm dia.
Feed rollers 4 Pairs
Rotary angle, mandrel axis Infinite
Rotary angle, bending axis Infinite
Bending head, up/down stroke +25 mm / -120 mm
Bending head, transverse stroke at 0° position +200 mm / -200 mm
Bending head, transverse stroke at 30° position +200 mm / -100 mm
Bend-back clearance, servo-motor driven 400 - 1300 mm adjustable
Bending head positioning +30° / 0° (manual)
CNC support plate, stroke +25 mm / -235 mm (option)
Infeed speed 120 m/min
Bending torque ca. 1050 Nm
Number of standard CNC axes max. 24
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Benefits BM Tube Series
  • New, patented bending technique with eccentric clamping
  • Follow bars for left-/right-hand bending
  • 3D shapes can be produced
  • Reliable cutting systems (chipless)
  • Reliable WAFIOS Programming System WPS 3.2 EasyWay
  • Special solutions are available for flat material, profiles, tube from the coil
Types
BM 40R
Tube diameter  
600 N/mm² 10,0 x 1 mm
Feed rollers 3 Paar
Rotary angle, mandrel axis Infinite
Rotary angle, bending axis Infinite
Bending head, up/down stroke +25 mm / -120 mm
Bending head, transverse stroke +200 mm / -100 mm
Bend-back clearance max. 720 mm
Bending head positioning +30° fix
CNC support plate, stroke +25mm / -235 mm
Infeed speed max. 120 m/min
Bending torque ca. 520 Nm
Number of standard CNC axes max. 14
BM 50R
Tube diameter  
600 N/mm² 12,7 x 1 mm
Feed rollers 4 Paar
Rotary angle, mandrel axis Infinite
Rotary angle, bending axis Infinite
Bending head, up/down stroke +25 mm / -120 mm
Bending head, transverse stroke +200 mm / -100 mm
Bend-back clearance max. 720 mm
Bending head positioning +30° fix
CNC support plate, stroke +25mm / -235 mm
Infeed speed max. 120 m/min
Bending torque ca. 1050 Nm
Number of standard CNC axes max. 14
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Benefits B 36 Performance
  • Performance machine, assembled in China - Performance machines are characterized by their being manufactured in China based on the WAFIOS know-how acquired over many years
  • Application-oriented standard equipment based on solid and reliable technology - Performance machines have been designed for the most common wire bending applications
  • Defined number of options - In contrast to High-Performance machines, there is a limited number of options available
  • WAFIOS WPS 3.2 EasyWay high-end programming system - Modern operating concept based on the one
  • used by the High-Performance machines of the B, BM and BMU series
Types
B 36 Performance
Wire diameter  
600 N/mm² 2 - 6.5 mm
1200 N/mm² 2 - 5 mm
1900 N/mm² 2 - 3.6 mm
Feed rollers 2 Pairs
Rotary angle, mandrel axis Infinite
Rotary angle, bending axis Infinite
Vertical stroke of bending head +5 mm/ -20 mm
Manual bend-back clearance 400/800
Bending head positioning +30° fix
Stroke of CNC support plate (option) +25 mm / -200 mm
Infeed speed 120 m/min
Bending torque ca. 180 Nm
Number of CNC axes 5 (6 option)
Images
Downloads
WAFIOS AG
WAFIOS UMFORMTECHNIK
WAFIOS Tube Automation
WITELS ALBERT USA
EWMenn
August Strecker GmbH & Co. KG

Contact

WAFIOS Machinery Corporation  
27 Northeast Industrial Rd 
Branford CT 06405 / USA 
Phone: 203-481-5555
Fax: 203-481-9854

E-Mail: sales@remove-this.wafios.us
Internet: www.wafios.us

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