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  WAFIOS Machinery  Corporation     -     27 Northeast Industrial Rd    -    Branford CT    06405    -    USA     -     Telephone    203-481-5555    -    Fax   203-481-9854  


FUL
Compression Spring Coiler Series 

The most complete and versatile, high speed CNC compression spring coiling series available from any source
 

MODEL

SPRING WIRE DIA. INCH MAX COIL DIA. INCH FT/MIN INFEED MAX PCS/HR FUL 93 
FUL 25 .013 - .063* 1.4 < 490 36000
FUL 35 .027 - .118* 2.00 < 490 30000
FUL 45 .060 - .177* 3.00 < 490 21000
FUL 75 .083 - .275* 4.00 < 390 15000
FUL 83 .157 - .354 5.12 < 330 8100
New
FUL 175
.236 - .630 9.45 < 230 3000

* Special capability:
   maximum wire tensile at the specified maximum wire diameter < 330,000 psi


These highly accurate and reliable compression spring coilers are controlled by industrial quality computers. Depending on the model size, they are powered either by highly responsive brushless servomotors, or (FUL 103) in combination with precision linear hydraulic drives. Spring diameter and pitch are controlled without cams, and can be set-up quickly and accurately by dimensional data input through the keyboard to the operator interface and vividly displayed on the  TFT color screen, shown above. 

FUL  Multi-Cut system
The Multi-Cut system is available for  models FUL 25 through FUL 83 and it permits the user to select from three cutting systems, depending on the application at hand: Straight-cut, burr-free rotary-cut, and mandrel-less BREAK-Off cut, modes. The models FUL 25, FUL 35, FUL 45, FUL 75 and FUL 83 can be equipped for semi-automatic change from right to left hand coiling. Only the cutting tools must be manually exchanged.

PTP Pretension control
This CNC feature mounts on either coiling pin holder and changes the angle of the tool to allow optimization of the initial tension or "pretension"  of each coil in the spring.

 

Measurement and Statistical Process Control 

The OMS spring length optical gauge and control with sorting, is standard equipment for models FUL 25 through FUL 45 and is optional on other FUL models. The control is integrated with the FUL operator interface which displays all test data.

Capacitance style length gauges type FRM are also available.

 
WSM 1 special grinder for spring coiler cutters & mandrels