Single-Head Tube Bending Machine
CNC Tube bending machine for the production of two- and three-dimensional parts of tube or solid material.
Benefits BMZ Series
- High level of flexibility and higher degree of automation
- Highest output and quality
- Value added superior and precise technology
- Perfect handling of machine due to functional design
- Configuration of machine according to product requirements
Types
| BMZ 6 | |
|---|---|
| Operating range | |
| Tube diameter | 0.5 - 6.35 mm |
| Standard lengths, recommended | 500 mm / 1.500 mm |
| CNC axes | |
| Standard/Maximum | 6 / 10 |
| Weight | 800 kg |
| Space requirement | 1600 x 800 x 1350 mm |
| Machine control | WPS 3.2 EasyWay |
| BMZ 8 | |
|---|---|
| Operating range | |
| Tube diameter | 8.0 x 1 mm |
| Standard lengths, recommended | 2000 mm |
| From BMZ magazine | 100 - 2000 mm |
| CNC axes | |
| Standard/Maximum | 6 / 10 |
| Bending head | 3 axes |
| Spindle unit (without swiveling) | 2 axes |
| Lateral displacement of bending head | 1 axes |
| Internal mandrel unit | ---- |
| Auxiliary gripper | Pneumatic |
| Swiveling in (spindle) | 1 axes (optional) |
| Gripper tool | |
| Operating principle | Pneumatic |
| Structure | Open |
| Single stroke | 750 mm |
| Multiple stroke | Any number of strokes |
| Programming | |
| Length/angle | Yes |
| Coordinates | Yes |
| Order lists | Yes |
| Graphical display | Yes |
| Automation | |
| Loading from a magazine | Optional |
| Position-oriented depositing | Optional |
| Combination with robots | Optional |
| Weight | 1150 kg |
| Space requirement | 2100 x 1250 x 2050 (l x w x h mm) |
| BMZ 12 | |
|---|---|
| Operating range | |
| Tube diameter | 12.7 x 1 mm |
| Standard lengths, recommended | 2000 mm |
| From BMZ magazine | 100 - 2000 mm |
| CNC axes | |
| Standard/Maximum | 7 / 10 |
| Bending head | 3 axes |
| Spindle unit (without swiveling) | 2 axes |
| Lateral displacement of bending head | 1 axes |
| Internal mandrel unit | 1 axes (optional) |
| Auxiliary gripper | Pneumatic |
| Swivel angle of gripper | 1 axes (optional) |
| Gripper tool | |
| Operating principle | Pneumatic |
| Structure | Open |
| Single stroke | 750 mm |
| Multiple stroke | At will |
| Programming | |
| Length/angle | Yes |
| Coordinates | Yes |
| Order lists | Yes |
| Graphical display | Yes |
| Automation | |
| Loading from a magazine | Standard |
| Position-oriented depositing | Standard |
| Combination with robots | Optional |
| Weight | 1950 kg |
| Space requirement | 2150 x 1250 x 2050 (l x w x h mm) |
| BMZ 18 | |
|---|---|
| Operating range | |
| Tube diameter | 18 x 1,8 mm (Radius = 2xD und S235) |
| Standard lengths, recommended | 2000 mm |
| From BMZ magazine | 100 - 2000 mm |
| CNC axes | |
| Standard/Maximum | 7 / 9 |
| Bending head | 4 axes |
| Spindle unit (without swiveling) | 2 axes |
| Lateral displacement of bending head | 1 axes |
| Internal mandrel unit | Option |
| Swiveling in (spindle) | 1 axes (Option) |
| Gripper tool | |
| Operating principle | Pneumatisch |
| Structure | offen |
| Single stroke | 750 mm |
| Multiple stroke | At will |
| Programming | |
| Length/angle | Yes |
| Coordinates | Yes |
| Order lists | Yes |
| Graphical display | Yes |
| Automation | |
| Loading from a magazine | Option |
| Position-oriented depositing | Option |
| Combination with robots | Optional |
| Weight | 1300 kg |
| Space requirement | 2100 x 1250 x 2050 (lxwxh in mm) |
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Benefits RBV Series
- Highest precision at maximum rigidity of machine body and bending head
- Very high operating speed due to performance-optimized design of machine and drive system
- Highest energy efficiency thanks to state-of-the-art drive technology with energy recovery
- Modular machine structure that can be adjusted to a wide range of applications
- High machine availability due to durable machine design
Types
| RBV 25 R | |
|---|---|
| Tube diameter | 25.4 mm |
| Feed length | 2000 / 2960 / 4960 mm |
| Max. bending radius - rotary-draw bending | 75 mm |
| Max. bending radius, free-form bending: (option) | Infinite |
| Max. bending arm angle | 195° |
| Dimensions | 4500 x 1400 x 1500 (l x w x h mm) |
| Weight | 2900 kg |
| RBV 25 R-KSB | |
|---|---|
| Tube diameter | 25.4 mm |
| Feed length | 0 - 0 |
| Max. bending radius - rotary-draw bending | 75 mm |
| Max. bending arm angle | 190° |
| Dimensions | 3500 x 1400 x 1500 (l x w x h mm) |
| Weight | 2700 kg |
| RBV 42 R | |
|---|---|
| Tube diameter | 10 - 42 x 2 mm |
| Standard lengths, recommended | 3000 mm |
| Bending torque | 4.5 kNm |
| Boost pressure, advance feed unit | 10 kN |
| Clamping force | 30 kN |
| RBV 42 ST | |
|---|---|
| Tube diameter | 10 - 26 x 4 mm (Solid material max. 22.0 mm) |
| Standard lengths, recommended | 3100 mm |
| Bending torque | 4.5 kNm |
| Boost pressure | 20 kN |
| Clamping force | 58 kN |
| RBV 42 RS | |
|---|---|
| Tube diameter | 10 - 42 x 3 mm |
| Standard lengths, recommended | 3000 |
| Bending torque | 4.5 kNm |
| Boost pressure, advance feed unit | 20 kN |
| Clamping force | 58 kN |
| RBV 60 R | |
|---|---|
| Tube diameter | 20 - 60.3 x 2 mm |
| Standard lengths, recommended | 3000 mm |
| Bending torque | 8 kNm |
| Boost pressure, advance feed unit | 25 kN |
| Boost pressure, follow bar | 10 kN |
| Clamping force | 60 kN |
| RBV 60 ST | |
|---|---|
| Tube diameter | 20 - 35 x 4 mm (Solid material max. 25.4 mm) |
| Standard lengths, recommended | 3500 mm |
| Bending torque | 8 kNm |
| Boost pressure | 50 kN |
| Clamping force | 140 kN |
| RBV 60 RS | |
|---|---|
| Tube diameter | 20 - 60.3 mm |
| Standard lengths, recommended | 3000 mm |
| Bending torque | 8 kNm |
| Boost pressure, advance feed unit | 50 kN |
| Clamping force | 140 kN |
| RBV 60 HD | |
|---|---|
| Tube diameter | 20 - 43 mm (Solid material max. 43.0 mm) |
| Standard lengths, recommended | 3500 mm |
| Bending torque | 25 kNm |
| Boost pressure | 50 kN |
| Clamping force | 300 kN |
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Benefits RST Series
- The RST series meets all requirements of the stabilizer bar production
- Compared to conventional CNC tube bending machines, clamping and counterholding forces are considerably higher and enable the production of short end lengths, bend-in-bend geometries and small bending radii
- Compared to conventional CNC tube bending machines, clamping and counterholding forces are considerably higher and enable the production of short end lengths, bend-in-bend geometries and small bending radii
- Changing to the latest generation of machines reduces tool costs as the tools of the RST 28 and RBV 60 ST are fully compatible
- The revision of the drive trains, of the mechanical system and of the control have increased the output rate by up to 70% as compared to the previously used bending technology
Types
| RST 28 | |
|---|---|
| Max. tube diameter | |
| Tensile strength 700 N/mm² | 28.0 x 4.8 mm |
| Tensile strength 1200 N/mm² | 24.0 x 3.4 mm |
| Tensile strength 1400 N/mm² | 22.0 x 4.0 mm |
| Max. dimensions of solid material | |
| Tensile strength 700 N/mm² | 25.0 mm |
| Tensile strength 1200 N/mm² | 21.0 mm |
| Tensile strength 1400 N/mm² | 20.0 mm |
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Benefits TWISTER²
- TWISTER² speaks EasyWay - the control platform for robot and machine
- Unique, fully integrated system
- Process reliability and productivity leap for a flexible production of three-dimensional geometries
- Intelligent combination of handling and bending tasks thanks to collaboration between robot and bending unit
- Modular design enables incorporation of external systems and subsequent processes
- Freely selectable bending sequence of geometry elements
Types
| TWISTER² 12-RL | |
|---|---|
| Operating range | |
| Tube diameter | 12.7 mm x 1 mm |
| Standard length from magazine | 2000 mm (3000 mm option) |
| CNC axes | |
| Machine axes completely integrated into robot axes | 4 |
| Bending head | 3 |
| Tube grippers | |
| Rotary gripper | Yes |
| Power Gripper | Yes |
| Operating principle | Pneumatic |
| Programming | |
| Control of robot as machine axes | Yes |
| Length/angle | Yes |
| Coordinates | Yes |
| Order lists | Yes |
| Simulation | Option |
| Machine control | WPS 3.2 EasyWay |
| Automation | |
| Loading from a magazine | Option |
| Position-oriented depositing | Yes |
| Linking of other processes | Yes |
| TWISTER² 18-RL | |
|---|---|
| Operating range | |
| Tube diameter | 18 mm x 1.5 mm |
| Standard lengths, recommended | 2000 mm (3000 mm Option) |
| CNC axes | |
| Machine axes completely integrated into robot axes | 4 |
| Bending head | 3; +1 Servomotor-driven vertical clamping; +1 servomotor-driven pressure die (option); +1 servomotor-driven tube support (option) |
| Tube grippers | |
| Rotary gripper | Yes |
| Power Gripper | Yes |
| Operating principle | Pneumatic |
| Programming | |
| Control of robot as machine axes | Yes |
| Length/angle | Yes |
| Coordinates | Yes |
| Order lists | Yes |
| Simulation | Option |
| Machine control | WPS 3.2 EasyWay |
| Automation | |
| Loading from a magazine | Option |
| Position-oriented depositing | Yes |
| Linking of other processes | Yes |
| TWISTER² 20-R | |
|---|---|
| Operating range | |
| Tube diameter | 20 mm x 2 mm |
| Standard length from magazine | 2000 mm (3000 mm Option) |
| CNC axes | |
| Machine axes completely integrated into robot axes | 4 |
| Bending head | 3; +1 servomotor-driven tube support; +1 servomotor-driven pressure die |
| Tube grippers | |
| Rotary gripper | --- |
| Power Gripper | Yes |
| Operating principle | Pneumatisch |
| Programming | |
| Control of robot as machine axes | Yes |
| Length/angle | Yes |
| Coordinates | Yes |
| Order lists | Yes |
| Simulation | Yes |
| Machine control | WPS 3.2 EasyWay |
| Automation | |
| Loading from a magazine | Option |
| Position-oriented depositing | Yes |
| Linking of other processes | Yes |
| TWISTER² 25-RL | |
|---|---|
| Operating range | |
| Tube diameter | 25.4 mm x 2 mm |
| Standard length from magazine | 2000 mm (4000 mm option) |
| CNC axes | |
| Machine axes completely integrated into robot axes | 4 |
| Bending head | 5; +1 Positioning unit |
| Tube gripper | |
| Rotary gripper | --- |
| Power Gripper | Yes |
| Operating principle | Pneumatic |
| Programming | |
| Control of robot as machine axes | Yes |
| Length/angle | Yes |
| Coordinates | Yes |
| Order lists | Yes |
| Simulation | Option |
| Machine control | WPS 3.2 EasyWay |
| Automation | |
| Loading from a magazine | Option |
| Position-oriented depositing | Yes |
| Linking of other processes | Yes |
| TWISTER² 35-RL | |
|---|---|
| Tube diameter | 1 - 35 mm |
| Standard length from magazine | 2000 mm (4000 mm Option) |
| CNC axes | |
| Machine axes completely integrated into robot axes | 4 |
| Bending head | 5; +1 Positioning unit |
| Tube grippers | |
| Rotary gripper | --- |
| Power Gripper | Yes |
| Operating principle | Pneumatic |
| Programming | |
| Control of robot as machine axes | Ja |
| Length/angle | Yes |
| Coordinates | Yes |
| Order lists | Yes |
| Simulation | Yes |
| Machine control | WPS 3.2 EasyWay |
| Automation | |
| Loading from a magazine | Option |
| Position-oriented depositing | Yes |
| Linking of other processes | Ja |
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Benefits Eco- & TopBend 35
- Due to the possibility to retrofit an optional second bending direction (TopBend) at a later date, the EcoBend entrance-level machine for one bending direction represents a secure investment in the long term.
- A performance-optimized design and unique bending kinematics enables very high operating speeds for series production.
- The second tube stop at the end of the tube gripper expands the range of tube lengths for manual loading by 1,300 mm
- Longer tubes: The swiveling mandrel bending device allows the processing of tubes of infinite length without a mandrel. If it is retrofitted with a middle section, longer tubes can also be processed with a mandrel.
- Fully integrated loading concepts and a multitude of magazine solutions for efficiently feeding in the source material, lower unit costs
Types
| TopBend 35 | |
|---|---|
| Tube diameter | 35 mm |
| Feed length | 2200 / 3500 mm |
| Max. bending radius - rotary-draw bending | 140 mm |
| Max. bending radius, free-form bending: (option) | infinite |
| Max. bending arm angle | 195° |
| Dimensions | 4600 x 1400 x 1600 (lxwxh mm) |
| Weight | 3000 kg |
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Contact
WAFIOS Machinery Corporation
27 Northeast Industrial Rd
Branford CT 06405 / USA
Phone: 203-481-5555
Fax: 203-481-9854
E-Mail: sales@wafios.us
Internet: www.wafios.us
